12 Flanged monopiles for Windpark Maasvlakte 2

DATE: May 31, 2022

12 FLANGED MONOPILES FOR WINDPARK MAASVLAKTE 2

In May 2022, a CAPE VLT-320 was used to install 12 flanged monopiles with a diameter of 5 meter and a weight of approx. 300 tonnes each at the soft sea wall on the Maasvlakte 2, on the Dutch coast at the Port of Rotterdam. The monopiles support wind turbines as part of Windpark Maasvlakte 2.

The CAPE VLT was selected by installation contractor Ballast Nedam to upend and drive the monopiles, free hanging in the crane and without an installation frame or other support, to a stable depth and within the tight verticality tolerances required.

The installation equipment was placed on specially constructed crane stands. An impact hammer was used to drive the piles to final penetration.

Ballast Nedam introduced the monopile offshore foundation method to the onshore industry for the first time which proved a very efficient way with the installation of 12 monopiles within 3 weeks’ time with the last 5 piles being installed in just 5 days’ time. With the standard concrete foundations taking up to 2 months each to build the advantages are obvious.

Jan de Vries, Project Manager at Ballast Nedam: “The CAPE VLT is an essential tool in our innovative solution for installing onshore monopiles without needing a special frame to ensure the verticality.”

Application details

Application

Monopile installation

Pile type

Monopiles

PILE DETAILS

Pile type

Monopiles

Pile model

Flanged

Pile length

Up to 42,5m

Pile weight

250-350t

Pile wall thickness

60-75mm

Pile diameter

5m

No. of piles

12

PROJECT DETAILS

Period

May 2022

Sea

North Sea

Country

Netherlands

Location

Maasvlakte 2, Rotterdam

Market

Onshore Renewables

System/end usage

Wind Turbine

Operator

Eneco

Installation contractor

Ballast Nedam

Main Reasons for solution choice

NO NEED FOR GRIPPER OR INSTALLATION FRAME

UPENDING, LIFTING, DRIVING IN SINGLE OPERATION

CONTROLLED INSTALLATION

SELECTED EQUIPMENT

CAPE VLT-320

Equipment configuration

CAPE VLT-320

Eccentric moment

320kgm

Max. line pull

500t

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