7 flanged monopiles for Kaskasi Offshore Wind Farm

DATE: April 29, 2022

7 FLANGED MONOPILES FOR KASKASI OFFSHORE WIND FARM

In 2022, a CAPE VLT-640 Triple was used to upend and drive seven 6.5 meter diameter flanged monopiles weighing up to 850 tonnes on the Kaskasi Offshore Wind Farm project in German waters.

CAPE Holland is looking back on a performance of the CAPE VLT with no mechanical breakdown of the equipment which was for 90% newly built and contained numerous innovations. For the first time ever, flanged monopiles have been upended, lifted and vibrated with CAPE Holland’s patent pending flange clamping system.

After a short learning curve, Seaway7 used the CAPE VLT to drive a new type of monopiles with Self Expanding Pile Shoe (SEPS). Although the monopiles were not vibrated to end depth, new insights and data have been collected via a newly developed monitoring, logging and survey system. Seaway7 confirmed the great control of the installation process with the CAPE VLT at Dynamic Positioning.

Wouter van Dalen, Senior Project Manager at Seaway7“The CAPE VLT was an essential part of the Kaskasi installation spread. The tool enabled Seaway7 to upend and install monopiles in a single lift to stable penetration depths, therewith reducing installation times and risks.”

Frits Laugeman, Project Director at RWE Renewables, “We regret that the CAPE VLT was only used on Kaskasi on a reduced number of seven monopiles. As a consequence, the tool may not have been able to show its full potential in installing monopiles.

Laurens de Neef, CEO at CAPE Holland, “We like to thank both RWE and Seaway7 for their trust in CAPE Holland and the co-operation during the project even though the installation scope of the project was significantly reduced by Seaway7 compared to the original plan. We look forward to our next European wind project later this year where the CAPE VLT will be upending and partly installing flanged monopiles, followed by our first offshore wind project in Japan with the CAPE VLT.”


Application details

Application

Monopile installation

Pile type

Monopiles

Water depth

18-25m

Penetration

Up to 18m

PILE DETAILS

Pile type

Monopiles

Pile model

Flanged

Pile length

64m

Pile weight

850t

Pile wall thickness

Up to 100mm

Pile diameter

6,5m

No. of piles

7

PROJECT DETAILS

Period

March 2022

Sea

North Sea

Country

Germany

Location

Kaskasi Offshore Wind Farm

Market

Offshore Renewables

System/end usage

Offshore Wind Turbine

Operator or end customer

RWE

Installation contractor

Seaway7

Type of vessel

Floating Heavy Lift Vessel

Name of vessel and owner

Seaway Strashnov, Seaway7

Mode

Dynamic Positioning

Main Reasons for solution choice

IN COMBINATION WITH DP OPERATED VESSEL THE FASTEST WAY OF INSTALLING MONOPILES

LOW NOISE EMISSION

UPENDING, LIFTING, DRIVING IN SINGLE OPERATION

SELECTED EQUIPMENT

CAPE VLT-640

Equipment configuration

CAPE VLT-640 Triple

Eccentric moment

1,920kgm

Max. line pull

1,500t

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